HVAC & Airflow

Extended Plenum Size Calculator

Size an extended plenum trunk system.

Enter your values

ⓘ Live results

Results
Plenum size at furnace
28.8 x 10 in
Cross-section area
2 sq ft
Round equivalent
19.1 in
Recommended taper
Reduce width every 3-4 takeoffs to hold velocity

Quick answer

An extended plenum is usually sized so velocity at the furnace end is 700-900 FPM, tapering airflow demand as branches peel off along its length.

Width = (CFM / velocity x 144) / height

How to use the Extended Plenum Size Calculator

  1. 1Enter the total furnace or air handler CFM.
  2. 2Choose an available plenum height that fits the space.
  3. 3Use the calculated width at the furnace end and taper it down as branches take off air.

Worked example

Using the values the calculator loads with:

Inputs

  • Furnace airflow1600 CFM
  • Plenum height10 in
  • Starting velocity800 FPM

Results

  • Plenum size at furnace28.8 x 10 in
  • Cross-section area2 sq ft
  • Round equivalent19.1 in
  • Recommended taperReduce width every 3-4 takeoffs to hold velocity

Frequently asked questions

Extended plenum vs radial?

Extended plenum trunks run a long single duct with branches off the side, while radial systems run individual ducts from a central plenum box.

Does an extended plenum need tapering?

Ideally yes, though many residential systems use a single constant size for simplicity at some efficiency cost.

About this calculator

Results are estimates for general information. For medical, legal, structural or financial decisions, confirm with a qualified professional.