HVAC & Airflow

Flex vs Rigid Duct Calculator

Compare pressure loss of flex versus rigid duct.

Enter your values

ⓘ Live results

Results
Rigid duct loss
0.085 in wc
Flex duct loss
0.212 in wc
Velocity
561 FPM
Extra loss with flex
0.127 in wc

Quick answer

Flexible duct commonly has 2-3 times the friction of smooth rigid duct at the same diameter and airflow.

ΔP = friction rate x (length / 100)

How to use the Flex vs Rigid Duct Calculator

  1. 1Enter the airflow, diameter and run length.
  2. 2Use a friction multiplier of 2-3x for typical corrugated flex versus smooth rigid.
  3. 3Compare the two pressure losses to see if the flex run needs a larger diameter.

Worked example

Using the values the calculator loads with:

Inputs

  • Airflow150 CFM
  • Duct diameter7 in
  • Duct length25 ft
  • Flex friction multiplier2.5 x rigid

Results

  • Rigid duct loss0.085 in wc
  • Flex duct loss0.212 in wc
  • Velocity561 FPM
  • Extra loss with flex0.127 in wc

Frequently asked questions

Is this exact?

It is an engineering approximation; manufacturer friction charts give more precise figures.

When should I avoid flex entirely?

On long trunk runs or where static pressure budget is already tight, rigid duct is the safer choice.

About this calculator

Results are estimates for general information. For medical, legal, structural or financial decisions, confirm with a qualified professional.